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AT3-300A/AL Programmer

Posted by admin July - 21 - 2010 - Wednesday

Introduction

AT3-300A is a revised version of AT3-300 with enhancements in many aspects. One of the hi-lomajor enhancements is tray operation which upgrades from Single Manual to Dual Auto / Semi-auto. Auto option provides auto tray move in, move out and replacement while Semi-auto provides auto tray move in, move out but manual replacement.

AT3-300AL further increases max. programming sites from 32 to 64 to tackle today’s ICs requiring long programming time such as high density Flash, even for Serial Flash using SPI data transfer.
Besides the advantages of dual 3-in-1 integrations which are:
Integrate 3 packing types in 1 system —Tray, Tube & Tape.
Integrate 3 job functions in 1 system —Programming ,
Marking & Packing Conversion.

AT3-300A/AL further incorporates following enhancements:
Extend parallel programming up to 32 sites for AT3-300A and 64 sites for AT3-300AL.
Enhance motion mechanism to increase throughput up to 900 UPH, 4.0 sec/unit handler index time for AT3-300A and 900 ~ 800 UPH, 4.0 ~ 4.5 sec/unit for AT3-300AL.Incorporate auto tray in / out operation with separate NG tray / plate to upgrade system automation and rejects handling.
Incorporate auto socket positioning and enlarge tube in / out capacity making system easy to setup and operate.

Features

Excellent performance – The system can operate a variety of input and output options with tray, tube and tape thus provides programming, marking and packing conversion for most of IC products on / in tray, tube and tape.

Intelligent operation – Automatic pick & place operation in sequence of loading / positioning / marking (optional for tray / tube ICs) / programming / sorting / marking (optional for tape-out ICs) / unloading with powerful software control.

Efficient programming – The new generation programmers resided in System, ALL-100G, are designed with high speed CPU, built-in FPGA, high capacity pin drivers and USB interface, thus providing a high speed, low noise, stable and reliable programming platform.

Optional marking – System provides dot / alphanumeric marking for tray, tube and tape ICs.

Flexible packing conversion – System offers IC packing conversion between tray, tube and tape through fast change-over tray / tube / tape I/O devices installed to the working platform.

Accurate positioning – Being equipped with two precise CCD. One fixed, upward CCD for IC positioning while the other carried, downward CCD for sockets / pick & place spots positioning.

Multi-site programming – Up to 4 sets / 32 sites for AT3-300A and 8 sets / 64 sites for AT3-300AL can be programmed simultaneously, thus minimizing handler idle time when programming high density memory devices.

High throughput – 900 UPH, 4.0 sec/unit handler index time for AT3-300A and 800 UPH, 4.5 sec/unit for AT3-300AL. System offers 900 ~ 800 units/hour consistent throughput for ICs with programming time less than 96 sec. for AT3-300A and 252 sec. for AT3-300AL.

Minimizing setup change – Universal pin driver design makes socket module universal for various product types with same package, thus minimizing setup change when switching product type for programming. If it comes with the same package, no any hardware change is needed. If package is different, it only needs a simple pull-plug for socket module replacement.

Fast change-over and easy maintenance – Power-on self diagnostics available. Module design allows easy maintenance, repair and replacement as well as fast change-over between I/O devices.

Powerful operation software – Auto socket positioning makes system easy to setup. Both setup data and test results are automatically saved for next power-on operation as well as for quality / yield traceability. Graphical user interface makes it easy to access.

Specifications

Motion
Throughput : 900 UPH, 4.0 sec/unit handler index time for AT3-300A
900 ~ 800 UPH, 4.0 ~ 4.5 sec/unit handler index time for AT3-300AL
X-Y drive : High performance servo drive system
Transmission : Ball screw & linear guide mechanism
Resolution : X axis : 0.03mm,
Y axis : 0.02mm,
Z axis : 0.02mm.
Max. stroke : X axis: 800mm(-A)/1150mm(-AL),
Y axis :375mm,
Z axis: 30mm.
Theta axis resolution : 0.5o.
Pick & Place head placement accuracy : 0.08mm.
Component processing range : SO8 ~ QFP256.
Vision
Camera : Fixed CCD : 752×582 pixels.
Carried CCD: 510 x 492 pixels
Field of view : 19.2mm x 19.2mm.
Vision alignment : Corner of body.
Vision resolution : 0.08mm.
Process time per view : ~ 0.3 sec.
Programming
Resident programmer : ALL-100G Universal Programmer.
Programming site : 8 sites x 4 sets = 32 sites for AT3-300A, 8 sites x 8 sets = 64 sites for AT3-300AL.
Pin driver : 68 universal pin drivers per set
Applicable products : EPROM, EEPROM, S. EE, FLASH, MCU, PLD, PAL, FPGA… etc.
Applicable packages: SOP, SSOP, TSOP, PLCC, MLF, QFP, TQFP, BGA, μBGA…etc.
I/O Devices
Tray-in : Auto option : Auto tray move in, move out and replacement. Stack up to 20~25 JEDEC trays for fresh units
Semi-auto option : Auto tray move in, move out but manual replacement for fresh units
Tray-out : Auto option : Auto tray move in, move out and replacement. Stack up to 20~25 JEDEC trays for pass units
Semi-auto option : Auto tray move in, move out but manual replacement for pass units
NG Tray / Plate : One Tray Holder with NG tray / plate for vision, prog. and other rejects.
Tube-in : 150mil, 208mil, 300mil, PLCC32, PLCC44 packages available, 6~8 tubes each package.
Tube-out : 150mil, 208mil, 300mil, PLCC32, PLCC44 packages available, 8 tubes each package.
Tape-in : Available for tape with 12 ~ 34mm tape width.
Tape-out : Press-sealing mode. Accept tape with 12 ~ 34mm tape width.
Control
Built-in Controller : PC-based control with Windows 2000.
Display : 17″ TFT LCD monitor.
Data entry : Keyboard / mouse.
Power
AC voltage : 200 ~ 245V / 50-60Hz.
Power consumption : 1.6 KVA.
Air
Air pressure : 0.6 MPa (-6.0 kg/cm2).
Air consumption : 32 liter/min.
Dimension
W x D x H : 1280mm(-A)/1630mm(-AL) x 840mm (base unit) x 1200mm (H: 1660mm with tower light installed)
W x D x H : 1280mm(-A)/1630mm(-AL) x 1350mm (with Tray-in / Tray-out installed) x 1200mm
W x D x H : 1280mm(-A)/1630mm(-AL) x 1110mm (with Tube-in / Tube-out installed) x 1200mm
W x D x H : 1280mm(-A)/1630mm(-AL) x 1500mm (with Tape-in / Tape-out installed) x 1200mm
Weight
~ 400kg ( AT3-300A )
~ 500kg ( AT3-300AL)

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